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Harley easy pull clutch installation

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harley easy pull clutch installation If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. "This is a easy pull clutch kit. Bleeding A Harley Se Hydraulic Bleeding your Harley clutch system and flushing the system is basically the same process. pdf There are many Harley-Davidson®- and Buell®-riders who have been searching for a low friction easy to pull clutch for their bike. This kit is not for use with Screamin' Eagle ® Performance Parts. Work perfectly, easier clutch pull, no slippage (once it's set up right, read early evo shop manual for proper spring adjustment. There are two kinds of ez pull clutch mechanisims. NOTE: Will not fit FXR, FXRS, FXRS-SP, FXRT or FXLR models. No, this is for air cools with cable clutch. Kit includes a new clutch spring and inner/outer ramps that significantly reduce clutch lever effort. My 10 year son can now squeeze the clutch lever. I kinda like the looks of the "clutchlite" model that Glider illustrated a while back. $19. Features. Riding the clutch is useful to keep the bike from stalling at walking speeds or to control power delivery in slippery conditions like mud. Well then you end up like yours truly. 2 Nm). June 3, 2014. Note: will not fit fxr, fxrs-sp, fxrs, FXRT or FXLR models. 3- Squirt a little high quality grease through the push rod hole in the seal. When bleeding your clutch system, you just add new fluid to the old in the master cylinder and pull fluid through the lines until Installation instructions HERE: The EZ-F powered clutch system can be used on any motorcycle, trike, or ATV. There are different interchangeable clutch cable adapters to accommodate your needs. 50 Rider and passenger safety depend upon the correct installation of this kit. HYDRAULIC MODELS Hyd rau lic co n trols a re se lf-ad just ing . The reduced-effort clutch kit, also known as the "Easy Clutch," is an inexpensive solution. Use the clutch cable midpoint adjustment to create slack in the cable at the lever. I installed an Easy Pull Clutch Kit on my 2002 Road King; the difference in clutch pull is amazing! I think it’s supposed to reduce the effort to pull the clutch by about 60%, but whatever it is, it’s awesome. If you go to granite state harley davidson lebanon nh 603 448 4664 for the oem parts finder you can get a beak down there. Rivera Primo - American made pro clutches, belt drives, and other parts for V-Twin motorcycles – Whatever it takes to keep your V-Twin bike on the road! . That recall followed a 2015 recall . (00333b) download harley primary install softail manual pdf Burly Brand Easyboy Lite Clutch B17-117 Check Price on Amazon Description, Reduces effort required to pull clutch lever by 40% Lessens rider fatigue Provides smoother, easier clutch action Ideal for stop-and-go traffic Extends the clutch operating mechanism for improved leverage and still . hard to get in neutral. 20% Lighter clutch pull. NOTE: Use of any 'Easy-Pull' device to decrease lever pull will reduce the movement of the pressure plate and can result in clutch drag, hard neutral, rough shifting. 2- Pull the clutch push rod out of the motor. Product Code : 488715. Fits the 1987 and newer BIG TWIN models, with the exception of the 1986-1990 FXR models. 6. Harley Davidson has two different styles. 13. Mark these locations for easy re-assembly. S. Our resident video editor Aaron (@aaronvisuals) gives you an in depth look at the new EZ Pull Clutch Lever for HD models from the guys over at 1FNGR! You can. 488715. Rivera Primo - American made pro clutches, belt drives, and other parts for V-Twin motorcycles – Whatever it takes to keep your V-Twin bike on the road! Harley has issued several recalls for clutch issues over the past few years. (00333b) Try a late model clutch cable. 488716. Extends the clutch operating mechanism for improved leverage and still disengages the clutch completely ||| Some years have bolts with different lengths. My buddy's wife is 5'1", less than 100 lbs. Use the appropriate service manual procedures. View full product details AIM VARIABLE CLUTCH VP95 IV $299. Slide the lever into position. The device makes it much easier to pull in the clutch reducing the amount of force by 80% percent. FL Touring Fits 2013 and later Harley-Davidsons with A&S 3 Stud style clutch. Provides 40% easier clutch pull; less fatigue with smooth clutch action. Brian Radmond of Geared Science gives you and easy step by step tutorial on how to extend your fork tubes and give your Harley-Davidson a more aggressive chopper style stance. 4. Improper installation of this kit could result in death or serious injury. that is designed to be installed on the ball and ramp assembly. The reduced-effort clutch kit, also known as the Easy Clutch, is an inexpensive solution. Made in the USA. Adjust the clutch cable. DO NOT USE ‘ez-pull’ accessories – they reduce the amount of pressure plate release travel, and prevent drag free release of the clutch. Reviews. Made in the U. Harley Clutch Pack Replacement On A Twin Cam 4 7 Install New Clutch Pack. Fits "ring" cable ends found on Harley Sportster 1991-2013, Dyna 1991-2017 and Softail Models. I also installed a 2007 clutch cable. Reduce clutch lever effort with this easy to install kit. It is called MRC CLUTCH and. Twin Power Easy Pull Clutch Kits. [Archive] Easy Pull clutch kits Frame Mount EVO Sportster Talk (1986-2003 models) Aim Variable Pressure Easy Pull Clutch Plate Next Generation Low Profile VP68LT/IV Regular Price: $295. Not only lighter, but stronger clutch engagement than stock when it revs up. The principle behind the EZ-F Powered Clutch System is to utilize the motorcycle battery system to pull the clutch cable for you. 99 USD. download harley primary install softail manual pdf Burly Brand Easyboy Lite Clutch B17-117 Check Price on Amazon Description, Reduces effort required to pull clutch lever by 40% Lessens rider fatigue Provides smoother, easier clutch action Ideal for stop-and-go traffic Extends the clutch operating mechanism for improved leverage and still . If you're looking for better feel, more modulation, and (of course) a gentler pull. it says it reduces clutch lever effort by 50%. For use with Standard Harley Davidson Clutch Cables! WILL NOT WORK WITH HYDRAULIC LEVERS/CLUTCHES! Features: 2 & 4 finger lever length options. Modern bikes are completely dependent on their electric starter these days. 00 Special Price $265. the cost of the unit runs around $140. Easy Pull Clutch Lever Kit For 2000-UP Harley Twin Cam models. With some minimal tools found around the garage, a new set of extended Custom Cycle Engineering fork tubes and a James Gasket 39MM Narrowglide fork seal rebuild kit you will be rocking new legs on your chopper in minutes . 00. Fitment:2000-up twin cam models; Fits a wide variety of Big Twin and XL models. Easy installation through derby cover. Hey all. Rivera Primo performance and aftermarket parts for Harley-Davidson motorcycles. Compatible Model List here 1FNGR HD-Clutch Perch is designed for Harley Davidson application and incorporates the following. 1. Even better, this is a very easy, inexpensive, and quick task to keep another part of your Harley in top form. Harley-Davidson®. I've put in 3 of the Sifton diaphragm clutch kits that were linked to above. Built in mirror adapter. This all sounds pretty easy on paper, but in practice it can be a little tricky. The clutch engagement on these bikes takes approximately twenty to twenty-five pounds of force to pull in. Original Equipment on '06-later Twin Cam-equipped models. My wife just got a 2004 1200 Custom and I want to install an easy pull clutch on it, the stock one is just too hard. Easy Pull Clutch Kit. Step 2 – Un-tension clutch cable, remove ramp and coupling mechanism. Install the plain washer onto the jack shaft bolt. & filed under Harley Tips. SKU. I am putting a slippery clutch on my DX. A simple mechanical extension of the clutch actuator, the Easyboy installs pretty quickly with a minimum of misery. Install derby cover gasket (Parts#AIM003-001) and derby cover. $ 149. Installing Sportster Clutch and Brake Levers. View All Close. 2. 99 USD 2011 & UP BIG TWINS - $549. 40% Clutch Pull Reduction. Variable Clutch Pressure Plate Easy Pull For Harley Big Twin 98-2017 BT Touring Dyna Softail Super Glide Road King Classic Standard. Now you are done and enjoy this new feeling! Download: install_harley_en. Because the hydraulic clutch uses DOT4 brake fluid, it needs to be bled out of the line and replaced at minimum once every 2 years. 1FNGR’s HD-Clutch Perch is designed for Harley Davidson application and incorporates the following. clutch pack loos good, fiber plates look good, steel plates have a dark blue color. Add Review. Partial protective cover built in to keep out debris. Made from 6061 aluminum / stainless steel bolts. Installation of a Clutchlite at a Harley-Davidson® Twin Cam 88B : Adjust clutch working area to the Harley-Davidson® factory specifications at the clutch cable adjusment screw in front of the engine. Features: For Easy Pull Applications. Details. CLUTCH - $549. *Works only for Motorcycles with clutch cable. Fit standard 1” diameter bars. I see that there are several on the market and I've seen on this forum illustrations of how to install them on twin cam engines. Install the bolt into the jack shaft, hold the jack shaft with a suitable tool and tighten the bolt to 5 ft. Each motorcycle manufacture uses different clutch cable ends. Will fit up to the 2005 twin cam models. Designed to fit, engineered to last. The adjustable stop for the lever gets in the way of the handgrip when compressed. Japanese sealed bearings for exceptionally smooth pull. NOTE: Will not fit FXR, FXRS, FXRS-SP, FXRT or FXLR models. He put the AMP handlebar ez setup on, and it worked very well for her. Harley-Davidson's Reduced Effort Clutch Kit, sometimes called "Easy Effort," reduces the effort needed to squeeze the infamous Harley clutch lever by 30 percent, and it is one of two products intended to decrease clutch pull. 3. 50 AIM VARIABLE CLUTCH VP SDR SERIES 40% More clamping force at high RPM 20% Lighter clutch pull Smoother shifting, easier to find neutral Easy installation through. Well, here is our solution to fix this problem and we designed it already in 2002. Extends the clutch operating mechanism for improved leverage and still disengages the clutch completely ||| download harley primary install softail manual pdf Burly Brand Easyboy Lite Clutch B17-117 Check Price on Amazon Description, Reduces effort required to pull clutch lever by 40% Lessens rider fatigue Provides smoother, easier clutch action Ideal for stop-and-go traffic Extends the clutch operating mechanism for improved leverage and still . The intent was to help those with weak hand strength to pull and hold their clutch lever in when riding. The EZ-Clutch accessory looks much better in my opinion compared to the stock mechanism . Highly recommended on any big horsepower Harley-Davidson. Doc Harley from the Service Clinic at Low Country Harley-Davidson to help you with the health of your motorcycle! This week he talks about the effort needed . I just installed the Harley EZ pull kit consisting of the ramps and spring on the wife's 2005 Deluxe. Availability: In stock. Smoother shifting, easier to find neutral. Install the retaining clip back on the pivot pin. It really works to reduce pull tension of the clutch lever. A. 95 download harley primary install softail manual pdf Burly Brand Easyboy Lite Clutch B17-117 Check Price on Amazon Description, Reduces effort required to pull clutch lever by 40% Lessens rider fatigue Provides smoother, easier clutch action Ideal for stop-and-go traffic Extends the clutch operating mechanism for improved leverage and still . 1FNGR Easy Pull Clutch Lever. Clutches come with tool for install. Ensure free play of 1/8" or more at the clutch lever pivot between the clutch holder and lever without pulling the cable. Fits: 1987-1999 Harley Big Twin Models. Easier pull over OEM by (30%) average. The Elite clutch lever only takes minutes to install without the need to disassemble the lever/perch assembly. AIM VARIABLE CLUTCH VP SDR SERIES. 5-12. Figure 5. 5. Fitment:2000-up Twin Cam models; Fits a wide variety of Big Twin and XL models. • Kit includes a new clutch spring and inner/outer ramps that significantly reduce clutch lever effort. In this video ill teach you how to replace a sportster clutch. To complete this project, you should have the tools. Easy installation, installs by removing derby cover. Clutch pull feels exactly like my 2008 RKC. (00333b) Hey all. I installed this on a 2003 XR80 and I can definitely feel the difference to be close to 30% improvement. HD 86-99 KIT FITMENT GUIDE: (CABLE CLUTCH ONLY) FLHT, FLHS, FLHR, FLT: 87-99 FXD: 91-99 FXRP: 87-94 FXST, FLST: 87-99 XL: 86-90 HD 00-17 HD KIT FITMENT GUIDE: download harley primary install softail manual pdf Burly Brand Easyboy Lite Clutch B17-117 Check Price on Amazon Description, Reduces effort required to pull clutch lever by 40% Lessens rider fatigue Provides smoother, easier clutch action Ideal for stop-and-go traffic Extends the clutch operating mechanism for improved leverage and still . Harley-Davidson transmissions have an end cover located on the exhaust side of the motorcycle. Features: 2 finger lever length. The Elite clutch lever only takes minutes to install without the need to disassemble our lever/perch assembly. One goes inside the primary case, and the other mounts right on the handlebar clutch perch, I think one mfg. Apply non-permanent thread locking agent to the bolt threads. This phone mount system is certified by Harley-Davidson to withstand the same testing endured by all of our motorcycle accessories, including UV exposure, adhesion pull-off testing, vibration and latch cycle testing, and even aerodynamic loads. Easy Pull Clutch Lever: Our patent pending easy pull clutch lever offers 30% less force to pull over the stock lever, utilizing the stock Harley clutch cable without modification and works on all Harley with the eye or loop style cable. How to Install an Easy Pull Clutch Kit on a Harley Enjoy the ride more with an easy clutch. It has a Teflon coating on the cable and inside lining of the casing. A 2016 recall covered 27,232 bikes across 14 different models for a clutch problem. With clutch cable properly installed, adjust freeplay in cable to 1/8" between lever handle and bracket. adjustment of clutch and cable does not help. 40% More clamping force at high RPM. Find A Dealer. Bart October 2nd, 2014 . Features: 2 finger & 4 finger lever length options Built in mirror adapter Easier pull over OEM by (30%) average Partial protective cover built in to keep out debris Japanese sealed bearings Install An Easy Pull Clutch Kit On A Harley Enjoy the ride more with an easy clutch. Fits '99-'05 Twin Cam-equipped models. Price. Installation Instructions. ), no more "creep" at stops, trans shifts smoother since there's no drag, and they seem to stand up well. Reduces clutch pull effort by up to 40% Lessens rider fatigue Provides smoother, easier clutch action Includes instructions for easy, simple, and quick installation. Works like a lock-up clutch. The drive . Twin Power easy pull clutch kits will convert your clutch to a truly one-finger pull, even if you have stronger springs. No spacer required if using said factory equipped derby covers Rider and passenger safety depend upon the correct installation of this kit. The Easy Pull clutch lever offers 30% less force to pull over the stock lever, utilizing the stock Harley clutch cable without modification and works on all Harley with the eye or loop style cable. lbs. The Feather Lever is a hydraulic clutch kit that was designed for Harley Davidson bikes that have a hydraulic clutch. Installing an easy clutch kit on a Harley Davidson requires special tools, but it can be done. Product Description. The primary cover bolt removal and installation sequence. Riding your clutch in the friction zone on a motorcycle with a wet clutch will not cause damage. Clutch relief system adapted for hydraulic couplings of the Harley Davidson Twin-Cam and Milwaukee Eight models 35% relief on Twin-Cam and 45% relief on Milwaukee Eight models Mounted quickly and invisibly Maintenance-free Better meterability of the coupling Registered utility model Fitment: 2014-2016 Harley Touring Models 2016 Harley Softail FLSS FLSTFBS 2013-2016 CVO models with clutch actuator Reduces clutch pull effort by up to 40% Lessens rider fatigue Provides smoother, easier clutch action Includes instructions for easy, simple, and quick installation. shifts hard. 1FNGR's 2 & 4 FINGER FIXED EASY PULL HARLEY-DAVIDSON CLUTCH LEVER. Available in Black or Chrome. Tech Note: You can use 18 mm spark plug socket to tighten lock nu t. Insert the pivot pin. The levers and cables literally transform your beefy Harley-Davidson® for a much easier hold and significantly reduced pull effort. Harley has over-engineered this mount to ensuring your phone stays connected to the bike. Try a late model clutch cable. 1- Remove the clutch release mechanism. Harley Davidson Touring: How to Replace Starter Clutch. 95 - $ 164. The clutch plates are submersed in oil to keep it cool. EZ-Clutch engagement starts about 1/2” away from the handle and has a longer engagement throw . If after break-in, you find that the clutch engages too close to the end of the lever travel, you can increase the cable free play to change the engagement location. primary oil Mobile 1 20W50. Not for Hydraulic. Tighten bolts to 84-108in-lbs (9. We’re essentially just reversing the process, but here are the steps to follow, starting with the clutch side. 95. 330 Posts. Since the force needed to use the Clutch is less, feathering the Clutch was much easier and smoother. Squeezing the clutch lever on a Harley-Davidson that was built prior to 2006 can be a chore, especially if the rider is in a lot of traffic or has a weak left hand. The info on. Dasen Easy Pull Clutch Lever Kit For 2000-UP Harley Twin Cam models. The Clutchlite has been tested since then and the production release was in 2004. Kick start levers have gone the way of the automotive hand crank on virtually every modern street bike today. Rider and passenger safety depend upon the correct installation of this kit. , hands like a child. Burly Easyboy Lite Clutch For Harley Big Twin. Reduces the amount of effort needed to operate the clutch lever. By Dennis Santopietro. #9 · Jun 2, 2017. The ClutchWIZ™ was designed to replace the stock Harley clutch retaining ring on all Big Twin Harleys from 1998 to present and make your clutch lever easier to pull. Stock on '06-later Twin Cam-equipped models. Install An Easy Pull Clutch Kit On A Harley Enjoy the ride more with an easy clutch. Install the clutch and primary assembly, follow the manufacturers instructions for proper reassembly. Dasen - Reduce 40% power to pull clutch lever; less fatigue with smooth clutch action. The movement is controlled by a position sensor on the clutch handle that sends a signal to the power control box to pull the clutch cable in exact proportion, speed, and position as your hand movements. Install A Harleydavidson Easy Effort Clutch Kit The primary chain case is the chrome structure above the jiffy stand. Remember to always push the clutch pedal all the way forward to fully engage the clutch. Harley Clutch seems to not completely disengage. Two kits available, one for 86-99 Harley Davidson models, and one for 00-17 cable clutch models. Lessens rider fatigue and provides smoother, easier clutch action. Softail fits 2018+ M8 Softails. assist installed then the only other recourse that I can think of is a unit. Do not need to remove primary cover; Fits Milwaukee-8 Touring models with OEM slip & assist clutch. Calling all stop-'n'-go riders! Burly Brand has got you covered with their easy clutch. Squeezing the clutch lever on a Harley-Davidson that was built prior to 2006 can be a chore, especially if the rider is in a lot of traffic or has a weak left hand. Install the included pivot pin bushing (Sporster XL models only). Product Name. How ot install easy pull clutch flstic 04 - 2003 Harley Davidson FLSTCI Heritage Classic Posted by jmilkow on Sep 26, 2009 Want Answer 0 Rider and passenger safety depend upon the correct installation of this kit. This kit is not for use with Screamin' Eagle® Performance Parts. This new VP-SDR V2 has more clearance than before and will work with most standard and CVO Harley Davidson derby covers. 14. The longer extension increases the mechanical advantage of the clutch lever and uses less effort to engage and disengage the clutch. If you have the power clutch. To complete this project, you should have the tools . of the handlebar kind is AMP. 10 minutes installation. Simple installation. harley easy pull clutch installation